In the Middle East, especially in Saudi Arabia, the UAE, and Bahrain, valves are routinely exposed to harsh operating conditions—high humidity, aggressive soils, saline water, and corrosive environments. To ensure long service life, corrosion resistance, and compliance with international standards, Fusion Bonded Epoxy (FBE) coating has become one of the most preferred protective solutions for industrial valves.
At GCC Valves, we supply and source FBE-coated valves designed for reliability, durability, and long-term performance across water, wastewater, infrastructure, and industrial applications.
What is Fusion Bonded Epoxy (FBE) Coating?
Fusion Bonded Epoxy (FBE) is a thermoset epoxy coating applied electrostatically onto pre-heated valve bodies and components. Once applied, the epoxy powder melts, flows, and chemically bonds to the metal surface, forming a uniform, seamless, and highly adherent protective layer.
FBE coatings are widely used due to their:
- Excellent corrosion resistance
- Strong adhesion to metal substrates
- Smooth, pore-free surface
- Long-term performance in buried and submerged conditions
FBE Coating Process (As per DIN 30677-2)
The FBE coating process followed for valves complies with DIN 30677-2, an internationally recognized standard for epoxy powder coatings.
Electrostatic Application
- The epoxy powder is electrostatically applied in a closed coating booth
- Manual control ensures uniform coverage on complex valve geometries
- The coating fuses onto the heated metal surface, creating a strong molecular bond
Internal Quality Control for Every Batch
Each batch of FBE-coated valves undergoes strict internal quality checks to ensure consistency and performance:
- Coating thickness: Minimum 250 microns (µm)
- MIBK resistance test to verify curing quality
- Impact resistance testing
- Freedom from pores, ensuring a pinhole-free surface
These controls ensure that every valve meets high durability and corrosion protection requirements.
Independent Third-Party Inspection & Audits
To maintain consistent coating quality and compliance:
- Adhesion and cathodic disbondment tests are carried out on test plates four times a year
- Unnotified audits from Germany are conducted twice annually on the coating process
This level of external oversight guarantees that the FBE coating process remains reliable, traceable, and internationally compliant.
Applications of FBE Coated Valves
FBE coating is suitable for a wide range of valve types and sizes, including:
- Butterfly valves up to DN1400
- Gate valves up to DN1000
- Other small valves and industrial fittings
These valves are commonly used in:
- Water transmission and distribution networks
- Wastewater treatment plants
- Desalination facilities
- Infrastructure and utility projects
- Industrial and municipal installations
FBE Coated Valves for KSA, UAE & Bahrain
Projects in Saudi Arabia, the UAE, and Bahrain often demand coatings that comply with international standards, offer long service life, and perform reliably in aggressive environments. FBE-coated valves meet these expectations by providing:
- Long-term corrosion protection
- Compliance with DIN and international coating standards
- Reduced maintenance and lifecycle costs
GCC Valves – Your Source for FBE Coated Valves
GCC Valves can provide FBE-coated valves by SVR GLOBAL for projects across KSA, UAE, and Bahrain, tailored to project specifications, standards, and operating conditions.
We support:
- EPC contractors
- Utility companies
- Industrial clients
- Infrastructure developers
For FBE-coated gate valves, butterfly valves, and fittings, GCC Valves delivers reliable sourcing, technical support, and compliance-driven solutions